Context of the mission:
Site of a food-processing manufacturer that wishes to durably decrease their energy and water consumption by unit produced. Over the past 3 years, they have already reduced its electricity consumption by 36%, gas by 26% and water by 40%. He does not want to invest and all its actions should be realized without CAPEX.
Action/Key points:
Optimization of production scheduling laws to separate the power demand and limit cleaning-up phases.
Reduction of outstanding balance and time adjustment of energy-consuming operational phases.
Optimization of compressed air production
Control of the water treatment plant activity to waste water flows.
Improvement of individuals’ behaviour with visual management tool, team coaching, and implementation of new management habits.
Re-negotiation of electricity and gas procurement contracts.
Results:
-18% of electricity and gas consumption per litter produced.
-15% of the average kWh cost of electricity and -12% of the average kWh cost of gas.
-25% of water consumption
-62 185Kg of equivalent CO2 released.